2021 Hot-Selling BLDC Automatic Brushless Motor Stator Automatic Winding Production Line

Product Description

Main technical data of stator coil winding and wire insertion machine

Stator outer diameter	≤ 150 mm
Stator ID	≤ 110 mm
Stack height	30-120mm
Coil height	3
Suitable wire	0.18-1.2mm
Winding insertion mode	chain/concentric
Pitch time	≤ 40 s/pc
Air pressure	0.6-0.8MPa
Power supply	380V 50/60Hz 15Kw
Weight & asymp	4000 kg
Size	(L) 2000 × (W) 1300 × (H) 2300 mm

Introduction:

This stator production line is suitable for brushless motor stator production.

The stator manufacturing line consists of paper inserting machine, end insulation board inserting machine, needle winding machine, stator tester, tracing system and belt conveyor.

Operator fill material, each process is completed automatically, automatically transfer the stator to next process.

The winding processing parameter can be set and saved on HMI, and can be called out at any time.

It features High intelligent, high automation, high efficiency and low noise.

This Full automatic motor stator manufacturing production line has remote diagnosis function.

 

Automatic stator production line

This fully automatic stator winding is suitable for the production of single-phase motor stators, including fan motors, water pump motors, industrial motors, NEMA motors, etc... All processes are completed automatically. It is fast, efficient, high slot filling, easy to set up, user-friendly programming and tool flexibility, which is conducive to the consistency of motor quality. In order to avoid damaging the stator coils, the coil insertion machine uses dual power supplies to drive the coils to meet the requirements of producing stators with high slot filling rates.

Main features of stator wire

1. The stator production line consists of two parts, a conveyor and a stand-alone machine. The transmission and conversion process of the stator is completed by the robot arm between the conveyor and the independent machine. The action of the machine is completed by the handshake control between the conveyor belt and the independent machine.

2. Each workstation of the stator wire has an independent control function and can work independently.

3. The conveyor is equipped with an independent control system. It can lift, position and stop the stator.

4. With automatic positioning function, the stator can be loaded and unloaded in the paper feeding station.

5. The mechanical robot is used to connect the paper insertion station and the automatic coil insertion station during the production process. It is stable during running. The stator position of the robot arm is more accurate.

6. The robot arm is used to connect the forming station and the conveyor during production.

7. Use robotic arm to connect shoelace station and conveyor during production. The shoelace and knotting process can be done automatically.

8. This stator wire can automatically test the stator, and then judge whether the stator is qualified or unqualified for the next process.

Our company provides a variety of products to meet your various needs. Since the establishment of the company, we have always adhered to the management principle of "quality first, customer first, reputation-based", and always do our best to meet the potential needs of customers. Since the unstoppable development of economic globalization, our company is sincerely willing to cooperate with enterprises all over the world to achieve a win-win situation.
    We undertake the processing and customization of various parts, mold customization, various tooling design and processing. Our company is equipped with various types of high-precision processing equipment. We have always been high-quality and high-quality as the company's purpose. We have a mature process Controlled, mature warehousing system, good quality control for customers, welcome to inquire.

FAQ

Q1:Do you provide warranty service?

1. Warranty six months warranty after installation, if the spare parts is broken in the warranty period, we will send a free replacement parts as free.

Q2:Can you provide installation services?

1. Installation and training: we can send 1-2 engineers to install and set up the machine, but all the charges should be paid by buyer.

Q3:How to get a quote?
    1.Please contact us, the price can be negotiated, and the quotation: valid for 60 days.